Vector Air Compressor VEC258 User Manual

VEC258 Manual 3/03.qxp 1/23/07 5:18 PM Page i  
VEC258  
1 YEAR LIMITED WARRANTY PROGRAM  
This limited warranty program is the only one that applies to this product, and it sets forth all the  
responsibilities of Vector Manufacturing, Ltd., regarding this product. There is no other warranty,  
other than those described herein.  
CORDED, CORDLESS,  
RECHARGEABLE COMPRESSOR  
AND LANTERN LIGHT COMBO  
This Vector Manufacturing, Ltd. product is warranted, to the original purchaser only, to be free of  
defects in materials and workmanship for one year from the date of purchase without additional  
charge. The warranty does not extend to subsequent purchasers or users. Vector Manufacturing,  
Ltd. will not be responsible for any amount of damage in excess of the retail purchase price of the  
product under any circumstances. Incidental and consequential damages are specifically excluded  
from coverage under this warranty.  
This product is not intended for commercial use. This warranty does not apply to accessories or  
damage to units from misuse or incorrect installation. Misuse includes wiring or connecting to  
improper polarity power sources.  
RETURN/REPAIR POLICY: Defective products, other than accessories, may be returned postage  
prepaid to Vector Manufacturing. Any defective product, other than accessories, that is returned  
to Vector Manufacturing within 30 days of the date of purchase will be replaced free of charge. If  
such a product is returned more than 30 days but less than one year from the purchase date,  
Vector Manufacturing will repair the unit or, at its option, replace it free of charge.  
If the unit is repaired, new or reconditioned replacement parts may be used, at Vector  
Manufacturings option. A unit may be replaced with a new or reconditioned unit of the same or  
comparable design. The repaired or replaced unit will then be warranted under the terms of the  
remainder of the warranty period. The customer is responsible for the shipping charges on all  
returned items after 30 days. During the warranty period, Vector Manufacturing, Ltd. will be  
responsible for the return shipping charges.  
LIMITATIONS: This warranty does not cover accessories, bulbs, fuses and batteries, defects resulting  
from normal wear and tear (including chips, scratches, abrasions, discoloration or fading due  
to usage or exposure to sunlight), accidents, damage during shipping to our service facility,  
alterations, unauthorized use or repair, neglect, misuse, abuse, failure to follow instructions for  
care and maintenance, fire, flood and Acts of God.  
If your problem is not covered by this warranty, call our Technical Support Department at  
(954) 584-4446 or toll free at (866) 584-5504 for general repair information and charges if  
STATE LAW RIGHTS: This warranty gives you specific legal rights. Some states do not allow  
limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or  
consequential damages, so the exclusions or limitations stated herein may not apply. This warranty  
gives the purchaser specific legal rights; other rights, which vary from state to state, may apply.  
TO REQUEST WARRANTY SERVICE FOR THIS PRODUCT: Contact Vector Manufacturing technical support  
by telephone, fax or mail. We suggest that you keep the original packaging in case you need to  
ship the unit. When returning a product, include your name, address, phone number, dated sales  
receipt (or copy) and a description of the reason for return and product serial number. After  
repairing or replacing the unit, we will make every effort to return it to you within four weeks.  
OWNER’S MANUAL  
WARRANTY ACTIVATION: Please complete Warranty Activation Card and mail to Vector  
Manufacturing. Enter “VEC258” as Model and "Corded, cordless, rechargeable compressor and  
lantern light combo" as Product Type. All Vector Manufacturing, Ltd. products must be registered  
within 10 days of purchase to activate this warranty. Mail the completed registration form, along  
with a copy of the original sales receipt to:  
& WARRANTY INFORMATION  
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY,  
OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ  
AND UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT  
LABELS. FAILURE TO DO SO COULD RESULT IN INJURY AND/OR PROPERTY DAMAGE.  
ATTN.: CUSTOMER SERVICE / VECTOR MANUFACTURING, Ltd.  
4140 SW 28th Way, Ft. Lauderdale, FL 33312  
PH: 954-584-4446 • TOLL FREE: 866-584-5504 • Fax: 954-584-5556.  
4140 SW 28th Way, FT. LAUDERDALE, FL 33312  
WARRANTY IS NON-TRANSFERABLE AND NON-REFUNDABLE.  
Tel 954-584-4446 • TOLL FREE: 866-584-5504 • Fax 954-584-5556  
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The compressor on/off switch controls operation of the compressor. It conveniently is  
depressed and released to control inflation. An exact pressure is obtained by observing  
the gauge and releasing the trigger when the correct pressure is achieved. For longer  
inflation operations, the trigger lock can be moved laterally to lock the trigger in the  
ON position. Pushing the trigger lock to the opposite direction releases the trigger  
(OFF) and inflation stops.  
1.  
INTRODUCTION  
Congratulations on selecting the Vector AirPro™ Model VEC258 Compressor &  
Lantern Light Combo. This system is an advanced, high-pressure (up to 260 PSI), multi-  
use air compressor system with unique features that set it far above the value and util-  
ity of ordinary compressors for mobile use. It is supplied with a standard tire valve  
chuck for filling auto, truck, bike, and motorcycle tires. Additionally, two different  
adapters are supplied to inflate soccer balls, footballs, and popular inflatables. These  
adapters are conveniently stored in a hatch in the compressor body. It is powered  
from its own snap-on/off powerful battery, to be used anywhere it is needed. It can  
also operate from a standard 12 volt DC electrical system found on: trucks, cars, boats,  
airplanes, RVs and tractors, using the supplied DC power adapter. A supplied stan-  
dard 110 volt AC charger recharges the battery when required. Typically, up to three  
completely flat tires can be inflated before the snap-on battery has to be recharged.  
2.  
ADDITIONAL KEY FEATURES  
• Trigger switch with lock to allow hands free operation  
• Corded-includes a DC power adapter for use with standard 12 volt DC power supply  
• Battery pack includes non-spillable, maintenance-free, heavy duty, sealed,  
high-density, lead-acid battery  
• Requires no maintenance (other than recharging and cleaning) for optimum  
operation  
A separate lantern light shares the battery pack and DC power adapter. The light is  
versatile and provides a spotlight, fluorescent area light, and emergency flasher.  
Supplied 110 volt AC charger is Underwriter Laboratories (UL) safety tested and listed  
• Battery charging LED on battery automatically activated during AC recharge  
• Analog pressure gauge to 260 PSI compressor  
• Nozzle hatch for storing nozzles in compressor  
• 3 nozzles for inflator  
A customer can purchase extra snap-on battery packs if completely cordless operation  
is required (Part VEC194). Operating these appliances with the snap-on DC power  
adapter is ideal for use with Vector 12 volt DC cordless, portable, rechargeable DC  
power supplies, if extended operating time in the field is required.  
FIGURE 2  
NOZZLE HATCH COVER  
NOZZLES  
FIGURE 1  
NOZZLE HATCH COVER  
HOSE RETAINING RING  
COMPRESSOR OUTLET  
RIBBED BRASS FITTING  
TRIGGER LOCK  
TRIGGER SWITCH  
PRESSURE GAUGE  
COMPRESSOR HOSE  
CAUTION:  
TIRE CHUCK  
This battery pack is delivered in a partially charged state - you must fully charge it  
before using it for the first time. Initial AC charge should be for 10 hours. Refer to  
Section 6 for use of AC adapter and detailed charging instructions.  
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The DC power adapter has a fused DC plug and connecting cord stored inside the DC  
power adapter. To use the DC power adapter, first remove the DC plug from its  
storage in the adapter. Deploy the cord from storage, and connect the DC power  
adapter to the compressor. Make sure it snaps into position. Connect the DC plug to a  
12 volt DC source. To remove the DC power adapter, press its release buttons and the  
adapter will separate from the compressor. Put the DC plug and cord in the adapter  
for storage after use.  
3.  
ATTACHING THE COMPRESSOR’S AIR HOSE  
The air hose is supplied as a separate item from the compressor body. The hose has  
a ribbed brass fitting at one end and a standard tire chuck at the other end. To use the  
hose it must first be connected to the compressor outlet. Loosen the hose retaining ring  
(counterclockwise), insert the hose fitting into the short, rubber sealing sleeve. Make  
sure the hose fitting is inserted fully into the sleeve. Partially tighten (clockwise) the  
hose-retaining ring and push the fitting in further. Do this two or three times until the  
fitting is firmly attached and the ring is firmly tightened.  
FIGURE 3  
CONTACT  
WARNING:  
Improperly attached hoses or nozzles can fly out under compressor pressure. Make  
sure the connections are tight.  
WARNINGS:  
FUSED DC PLUG  
1. There is risk of dust or dirt projectiles being released if the compressor hose or  
nozzles are not clean when the compressor is turned on.  
2. Wearing protective goggles while operating this compressor can protect eyes from  
flying particles of dust and dirt. Failure to follow instructions may cause property  
damage, and/or personal injury.  
RELEASE BUTTON  
3. Keep out of reach of children.  
4.  
POWERING THE COMPRESSOR OR LAMP  
5.  
CHARGING/RECHARGING THE BATTERY PACK  
The compressor can be powered either from a supplied battery pack or from a  
supplied DC power adapter.  
Lead-acid batteries require maintenance to maintain a full charge and to ensure good  
battery life. All lead-acid batteries suffer from self-discharge over time, and more  
rapidly when they are at higher temperatures. Therefore, these types of batteries need  
periodic charging to replace energy lost through self-discharge. When the battery pack  
is not in use, Vector recommends that the battery is recharged at least every 60 days.  
4.1  
POWERING FROM THE BATTERY PACK  
The supplied battery pack powers the compressor or inflator for short duration,  
cordless operation. The battery pack should be fully charged initially before use (see  
paragraph 5 for charging instructions.)  
All batteries must be recharged as soon as possible after each use. If a battery is allowed  
to remain in a discharged state, battery life will be reduced.  
To connect the charged battery pack to either the compressor or lamp, align the  
battery pack so the battery release buttons snap onto the appropriate appliance. The  
battery pack fits only one way to ensure correct polarity of the contacts. To remove the  
battery pack, press the battery pack release buttons and the battery pack will  
separate from the appliance.  
NOTE: Recharging battery after each use will prolong battery life; frequent heavy  
discharges between recharges will reduce battery life. Overcharging will reduce  
battery life. Never charge for more than 24 hours.  
The time required to fully recharge the battery pack depends on the charge status  
of the battery after its use. If the battery is discharged from recent use, recharge the  
battery for 8 hours.  
4.2  
DC POWER ADAPTER USE  
The DC power adapter can power the compressor or lamp for longer operation from  
an external 12 volt DC power source.  
5.1  
AC RECHARGE OF BATTERY PACK  
AC recharge requires the use of the supplied AC/DC adapter. The AC adapter  
must be powered from 110 volt AC, 60 Hz North American standard AC receptacles.  
The battery pack must be removed from the compressor body to gain access to  
the recharge port.  
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CONTACT  
FIGURE 4  
IMPORTANT:  
Always leave the tire chuck thumb latch in the open position when storing unit.  
RECHARGE PORT  
RECHARGE LED  
6.2  
INFLATE OTHER ARTICLES (WITHOUT VALVE STEM)  
Inflation of items, others than tires, requires use of one of the nozzles (adapters).  
A nozzle can be attached to the tire chuck, or it can directly be connected to the  
compressors outlet, if the hose is removed.  
A nozzle can be attached to the tire chuck. Open the nozzle hatch cover and remove  
the required nozzle. Close the nozzle hatch cover. Place the tire chuck over the nozzle  
fitting and secure by moving the chuck thumb latch so it is parallel with the hose. Make  
sure the nozzle is clean and secure before turning on the compressor. After use, release  
the nozzle from the chuck by lifting the latch. Return the nozzle to the nozzle hatch.  
RELEASE BUTTON  
110 VOLT AC  
WALL ADAPTER  
WITH CORD  
A nozzle can also be directly attached to the compressor outlet if the hose is not required.  
1. Open the nozzle hatch cover and remove the required nozzle.  
2. Remove the hose from the compressor outlet by loosening (counterclockwise) the  
hose retaining ring and sliding out the ribbed brass fitting.  
3. Close the nozzle hatch cover.  
To remove the battery pack from the appliance body for charging: make sure the  
trigger switch is OFF. Press both battery pack release buttons at the same time. Pull  
the battery pack down away from the appliance body. Insert the barrel connector of  
the AC adapter into the battery packs receptacle (recharge port). Plug the AC adapter  
into a 110 volt AC standard household receptacle. Observe the red LED lights. Charge  
for the recommended time. Do not overcharge! Disconnect and store the AC recharge  
adapter from the battery pack and AC source when not in use.  
4. Insert the selected nozzle into the compressor outlet and secure it by tightening the  
hoseretaining ring as above.  
5. After using the compressor, remove and store the nozzle in the nozzle hatch.  
Refer to “Typical Inflation Times” for approximate pressure and time. Small items like  
volleyballs, footballs, etc. inflate very rapidly.  
6. Insert nozzle (e.g needle) into item to be inflated and inflate to desired pressure.  
7. Turn on compressor switch - inflate to desired pressure or fullness.  
6.  
COMPRESSOR/TIRE INFLATOR  
This 12 volt DC compressor is the ultimate compressor for all vehicles, trailer tires and  
recreational inflatables. Three different sized nozzles are supplied.  
7.  
TYPICAL INFLATION TIMES FOR COMPRESSOR USE  
IMPORTANT:  
The following are approximate pressure and inflation times for various items:  
Read safety instructions carefully to avoid possible injury or property damage.  
WARNING:  
WARNINGS:  
Always follow tire manufacturers recommendations for pressure on item to be inflated.  
The compressor is capable of inflating to 260 pounds per square inch (PSI) pressure  
(approximately 18 kg/cm). To avoid over-inflation, carefully follow instructions on  
articles to be inflated. Never exceed recommended pressures. Bursting articles can  
cause serious injury. Always check pressure with the pressure gauge. Never leave  
compressor unattended while in use. Allow unit to cool for five minutes after 10 minutes  
of continuous operation.  
VEHICLE AND TRAILER TIRES  
TIRE SIZE  
155/80R 13"  
185/70R 14"  
235/75R 15"  
235/85R 16"  
PRESSURE  
26 psi  
30 psi  
30 psi  
50 psi  
TIME FROM “0” PRESSURE  
2.50 min.  
4.50 min.  
6.50 min.  
16.00 min.  
6.1  
TIRE INFLATION OR PRODUCTS WITH A VALVE STEM  
BICYCLE TIRES  
TIRE SIZE  
1. Place connector (chuck) on valve stem.  
PRESSURE  
10 psi  
TIME FROM “0” PRESSURE  
40 sec.  
2. Push connector toward valve stem and close thumb latch.  
3. Make sure connector is pushed on to valve stem as far as possible before closing  
thumb latch.  
27 x 1" racing  
INFLATABLE ARTICLES  
ITEMS  
4. Turn on the compressor (for larger items the trigger can be latched).  
5. Observe pressure with the pressure gauge.  
6. When desired pressure is reached, open thumb latch and remove connector from  
valve stem.  
PRESSURE  
13 psi  
9 psi  
TIME FROM “0” PRESSURE  
24 seconds  
Football  
Basketball  
20 seconds  
6 seconds  
Volleyball  
5 psi  
7. Turn off compressor power switch  
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Approximate continuous runtimes on a fully charged battery are:  
8.  
LANTERN LIGHT  
Spotlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 hours  
Fluorescent light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 hours  
Emergency flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 hours  
Recharge the battery pack after each use. Refer to Section 5 for details.  
The lantern light comprises three lights in one. The spotlight provides a bright focused  
light. A bright long lasting fluorescent lamp provides general area lighting. A three-  
position slide switch turns the fluorescent light on and off. This switch also turns a three-  
LED emergency flasher on and off.  
The main quartz-halogen spotlight is controlled on and off by a latching trigger switch  
on the handle.  
The lantern light is powered by either the 12 volt battery pack or the 12 volt DC power  
adapter.  
8.1  
PARTS REPLACEMENT LANTERN LIGHT  
Replaceable parts for the lantern light are:  
The quartz halogen bulb; the fluorescent tube, and the battery pack.  
FIGURE 6 - LANTERN LIGHT PARTS REPLACEMENT  
A 12 volt DC accessory socket is located on the side of the unit. This permits cell phone  
recharging or operating other 12 volt DC appliances. If the battery pack is installed  
(3 Amp hour 12 volt battery or 36 watt hours), appliance wattage should be limited  
to prevent rapid battery rundown.  
BULB  
REFLECTOR  
FIGURE 5  
BEZEL  
LENS  
SPOTLIGHT  
SPOTLIGHT TRIGGER SWITCH  
(LATCHING)  
SCREW HOLE  
(SCREW REMOVED)  
SCREW  
SLIDE SWITCH  
FLUORESCENT/OFF/  
EMERGENCY FLASHER  
REMOVE LENS  
EMERGENCY FLASHER  
FLUORESCENT LAMP  
12V DC  
ACCESSORY SOCKET  
8.2  
QUARTZ HALOGEN BULB REPLACEMENT  
The bulb is a 15 watt, 12 volt G4 projection type. This type bulb has two connector  
pins that plug into a socket. The procedure follows:  
1. Unscrew the bezel (counterclockwise) and remove the bezel and lens.  
2. Hold the reflector in place against the body of the lamp and pull the bulb straight out.  
Note the location of two socket holes that accept the bulb pins.  
BATTERY PACK OR  
DC POWER ADAPTER  
3. Unpack the new bulb. Using a clean cloth, remove it from the packing material.  
NOTE: Do not touch the new bulb with bare hands; oil from fingers can cause  
premature failure of these bulbs. If the bulb is touched, clean the bulb with alcohol on  
a clean cloth after the bulb is installed.  
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4. Push the pins the new bulb into the socket and make sure the bulb is fully inserted.  
5. Replace the lens and bezel.  
11.  
BATTERY DISPOSAL  
6. Tighten (clockwise) the bezel until it is snug.  
Contains a maintenance-free, sealed, non-spillable, lead acid battery, which must be  
disposed of properly. Most states require recycling-contact your local municipal  
authority for information.  
7. Test the light for proper operation by turning it ON and then OFF.  
8.3  
FLUORESCENT LAMP REPLACEMENT  
Non-spillable, sealed, lead-acid battery, must be recycled or disposed of properly.  
Recycling is required - contact your local authority for information. DISPOSAL  
QUESTIONS FOR USA CALL toll free (877)288-7722.  
The bulb type is a standard 4 watt F4T5/D fluorescent tube type. A replacement bulb  
can be purchased from local lighting, hardware or camping stores. The fluorescent lamp  
tube can be replaced after the front vertical lens is removed. The procedure follows:  
WARNINGS:  
1. Remove the battery pack or DC adapter. Using a small Phillips screwdriver,  
unscrew (counterclockwise) the small screw at the top of the lens.  
2. Slide the lens down from the top of the unit. The lens will come off. Set the lens aside.  
3. Remove the fluorescent tube by turning one-quarter turn so pins at both ends of  
the tube are released from the sockets. The tube will come out.  
4. Set the defective tube aside for proper disposal.  
5. Put in a new tube, being careful to keep the bulb pins from bending.  
6. Rotate the tube one-quarter turn to lock the pins into the sockets.  
7. Check the new tube to make sure it is secure in the sockets.  
8. Replace the lens, and slide it towards the top of the unit. The screw holes should  
align.  
9. Replace the small screw and carefully tighten with the Phillips screwdriver.  
10. Follow local ordinances for fluorescent bulb disposal and discard the old bulb.  
• Do not dispose of the battery pack in fire as this may result in an explosion.  
• Before disposing of the battery pack, protect exposed terminals with heavy-duty  
electrical tape to prevent shorting (shorting can result in injury or fire). Failure to  
comply with local, state and federal regulations can result in fines, or imprisonment.  
12.  
SPECIFICATIONS  
FOR COMPRESSOR:  
Battery . . . . . . . . . . .12 volt, 3 Amp Hour, Non-spillable Sealed Lead-Acid  
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260 PSI Maximum  
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.82 lbs (.90 kg)  
Height w/battery . . . . . . . . . . . . . . . . . . . . . . . . .11.25 inches (28.57 cm)  
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.0 inches (10.16 cm)  
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 inches (17.78 cm)  
9.  
MAINTENANCE/REPLACEMENT PARTS  
LANTERN LIGHT:  
For replacement parts (batteries, DC power adapters, AC charging adapters, cables,  
etc.), contact Vector technical support: (954) 584-4446 or toll free at (866) 584-5504.  
Periodically, cables, hose, nozzles, and connectors should be inspected for damage,  
corrosion, dust; and dirt. If surfaces are dirty, they can be wiped clean with a cloth  
moistened with water and a drop of detergent. Battery pack contacts can be wiped  
clean with a dry cloth.  
Quartz Halogen Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15W, G4  
Fluorescent Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4T5/D  
10.  
BATTERY REPLACEMENT  
The battery in the battery pack should be replaced with a new one when the operating  
capacity is reduced to about one half or the ability to inflate one and one half  
average sized automobile tires. Make sure that the battery is fully charged before  
determining that the battery pack should be replaced. Contact Vector technical  
support and ask for part VEC194. This battery pack is also used with other Vector  
products that include portable inflators and spotlights. For more details, please contact  
our technical support department toll free at (866) 584-5504.  
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